29 March 2011

The fabled mines of King Solomon

Seeing the blood-red waters of Rio Tinto (in Huelva province, Spain), the giant open pits, and the detritus of what are known to be the oldest mines in the world so rich in mineral wealth that according to myth they were the fabled  mines of King Solomon, is a disquieting experience. Last weekend, we took the Mining Railway tour that run through the excavations, the man-made landscape, and the heavily deforested hills that constituted Rio Tinto Mines. As we were waiting to begin, the railway carriages were abuzz with excitement -- everybody was a child again out on a train ride. But the mood very quickly changed as we rumbled along and the views became more and more surreal. We were seeing what was left by 150 years of extraction of natural resources at its grandest scale, and it was boggling our minds.


On all sides were walls and mountains of rocks stripped bare, from afar looking like giant roots or drapes with streaks of various colours. It was like looking around a natural amphitheater of collosal proportions. The removal of layers of soil and rock, in the search for iron ore, copper, silver and many other mineral ores, had coloured the entire landscape in hues of pink, brown, yellow, red, and grey.

As we moved along, we saw hundreds of thousands of tons of smelting slag -- material which was dumped in molten iron from melting wagons coming from the copper smelter. The slag that solidified inside the wagons took their form, and when dumped, appeared like tortoise shells. I had the impression that they seemed more like helmets of dead soldiers on the battleground.


We then saw an old roman road which was used by the Romans to transport silver coins from Rio Tinto to Sevilla. In ancient times, Phoenician merchants were drawn to the shores of the Iberian Peninsula because of tales of its mineral wealth. It was also control of the mines which led to a succession of Greek, Carthaginian, and Roman invasions.


A bit farther on were yellow hills, the colour produced by unburned sulphur. The iron sulphites here, with 53% content, are the most sulphurous in the world.


Over some barren hills rising all the way to the top was the chimney flue which was used for releasing the sulphur dioxide skyward as high as possible in order to avoid contamination.


On one side were massive blocks of slag that had dropped from the main heap. Mixed in were rusted metal, junk, and an old car body thrown in for good measure. The effect could not have been more bizzare.


While our eyes were riveted to this eerie landscape, we were told by the guide not to miss the lunar landscape on the left.


We also saw a track with halted ore carriages. This was the track that connected the 16 floors of tunnel of Corta Atalaya (the name of this gigantic pit) to the industrial facilities on the surface. It took the carriages 1.5 hours to cover the entire distance.


A bit farther on was the former railway machinery: the locomotives, the electric engines, and wagons and cranes all rusted and abandoned. It was a scene straight out of a dystopian film where a sudden catastrophic event had taken place and in an instant, snatched away or exterminated humans and all other living beings. The image was so strong that I could almost hear the machines still creaking on their own, left running by their human masters.


We then came upon tons of crushed grey and purple iron pyrites. The pyrites were oxidized in open air and water in order to dissolve the copper content into acid water. 


The copper-rich water was then channelled to the cementation plant. In the channels made of stone and brick, this water was mixed with scrap iron which created a copper crust that was later refined in the furnaces.


Farther on that side we saw another scene out of a dystopian film -- built onto the side of the hill was the old ore washing plant and ore sorter which looked like dwelling places of extra-terrestrial aliens, superhumans, or whatever one's imagination can conjure.


Gradually we left behind the industrial area, the landscape which was transformed dramatically and unrecognizably by a century and a half of mining and metallurgical activity. We saw more of the river whose mineral-rich waters have turned the rocks gold-coloured.


In places the water was so dark it seemed out of this world. It looked so primitive it could only have come from or belonged to the primordial soup of elements from which the earth was formed. Which is exactly why this ecosystem is being studied by NASA and the Spanish Astrobiology Center to find out similarities between Mars and Rio Tinto. The Rio Tinto river has a metal content of 6 grams per liter and is toxic. It has a very low ph which is why no ordinary animals live in it but scientists have found a colony of micro organisms living on metals. These micro organisms oxidize iron very quickly in order to get energy in the absence of oxygen. Understanding the extremophiles that live in this environment is useful for exploring life on the subsurface of Mars. 


In this natural part of the river, we were shaken back to reality as we saw eucalyptus, oaks, and a proliferation of bushes on the hillsides. We were told that a variety of wild animals are still to be found here. This was a stark contrast to the dead environment we left a few moments ago.


We reached the end of our tour and while waiting for the engine to be turned around and attached again to the 100-year old wooden carriages that in the old times were used  by the workers to get from the hamlets to the mines, we were allowed to go down to the river banks. And for a few moments, we contemplated the wonders of one of the most unique environments in the world which date back four million years.


We returned to the carriages and as the train slowly rumbled its way back to the station, everyone was quiet, the mood subdued. We had plenty to think about, and in my case, I was sure that the images would stay with me.




22 March 2011

The cork in your wine bottle

It's not just the lovely red wine that you swill in your glass that took a long way to get there. That small stopper that came with your favorite bottle did too...


It all begins with a tree, and not just any other tree. It has to come from a mature cork oak that is at least 50 years old. And why a cork oak especially? Because the tree produces Suberin, a waxy substance which adds to the versatility and functionality of the cork. These are qualities which allow cork to resist rotting caused by moisture, mildew, mold, and insect infestation.

Cork oak can live for several hundreds of years, and can be commercially harvested for about 200 years. They can grow to an impressive size such as these oaks which we chanced upon on a hiking trip in the plains of Alentejo, in the south of Portugal (the country produces more than half of the world's cork.) The cork as we know it comes from the bark of the tree when it has reached a certain thickness after which it is stripped every 10 years or so. The trunks are marked with the year it was stripped.


How I happened to learn more about the process of transforming these barks into wine stoppers is a small story by itself. While I was walking along the quiet streets of the picturesque village of Viana do Alentejo and stopping a moment to admire an abandoned mill, an elderly lady beckoned. She began to tell me the story of the mill, and said she owned the property across the street. Pointing to the looming structure, she said it was the family-owned old olive press facility and behind it, the cork processing factory, and would I like to see them? She bet that I did.

On one side stood a pile of thick planks which were neatly stacked. They were left there to cure from a few weeks  up to 6 months.


The big hunks of bark are stacked to fit into a cage which would then be dipped in boiling water to soften them, and afterwards in a chemically-treated bath.

  
Here is the mechanism to heat the chemical bath, fired from below. The chemically-treated planks are then stored to dry and cure for several weeks.


The machine through which the cork is punched.


The strips of cork from which the corkstops are punched out. These leftovers are then made into other cork products like flooring and boards.


The little rolls of cork  are afterwards washed, dried, and treated once more. Here they are ready to be shipped off to wineries near and far where they will be branded with logos.


The entire process, which includes several drying and curing stages, easily takes up a year. Add to that the decades it took for the oak tree to grow and renew its bark. (And we're not counting the time and the distance it took from the winery to your glass.) That little corkstop came a long way indeed.

It's nice to know that a good wine is kept good in the bottle by something that, like it, has been treated and aged well.